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Coil coating equipment designed as a coil to coil metallization solution for aluminum barrier packaging applications. In industries with high demand, optimal production efficiency coupled with excellent product performance provides the solution to future processing challenges.
Traditional aluminum coating is deposited on a wide range of flexible substrates to enhance optical, protective, and barrier properties. The series covers a wide range of 1100-3850mm, as well as all common plastic film and paper substrates. For a wide range of substrates above 2500mm, the maximum output is achieved at different speeds, which is more than 25% faster than traditional systems.
It is used to deposit alumina on flexible materials such as BOPP and PET by plasma reaction. The barrier performance and long-term stability of the packaging material refined by the alumina layer are improved by the plasma reaction process, obtaining a better penetration value. Compared with traditional reaction deposition, the plasma reaction process provides a significant improvement, and combined with the minimum penetration value, improves the barrier performance and long-term stability of the packaging materials.
In addition to the measurable layer uniformity over the substrate width, innovative evaporator arrangements and gas distribution provide significant results in the visible range, which is important for special optical applications. Especially when it comes to flexibility, the series sets the benchmark, even if the system is primarily used for aluminum coating.
Expert guidance is provided to help you enter the PVD coating field smoothly with our vacuum coating machines and full-range service. We deliver the most suitable technology matching your exact requirements.
Each solution is custom-made, combining comprehensive production techniques to meet your specifications and ensure high production efficiency.
To many unfamiliar with the process, PVD coating technology seems complicated. However, with the right investments and structured support, implementation is straightforward. A turnkey coating process has been developed to make a PVD coating center easy to set up.
A complete coating process consists of several key steps: stripping (depending on the part's history), pre-treatment, quality control, cleaning & drying, fixturing & visual inspection, PVD coating, quality control & thickness measurement, and post-treatment (depending on the application). These steps are all available from a single expert partner, including mature techniques and coatings.
A complete after-sales system and effective service measures are in place, supported by a professional after-sales service team with experienced engineers.
Manufactured under the ISO 9001 standard to ensure that output quality consistently meets customer requirements.
Please feel free to contact us for further information!
The system is designed for a wide range of flexible substrates including steel, metal strips (stainless steel, brass, copper, aluminum coils), plastic films (PET, BOPP, PVC, CPP), paper, fabric, and flexible electronics.
By using a plasma reaction process to deposit alumina on flexible materials, the barrier performance and long-term stability of the packaging material are significantly improved, resulting in optimized penetration values.
The equipment covers a wide processing range, supporting substrate widths from 1100mm up to 3850mm, enabling efficient production across different film and paper sizes.
The equipment integrates a closed-loop tension control system, ensuring scratch and wrinkle-free winding throughout the roll-to-roll vacuum coating process.
A complete turnkey coating setup comprises stripping, pre-treatment, quality control, cleaning & drying, fixturing & visual inspection, PVD coating, thickness measurement, and post-treatment.
All coating systems are manufactured in accordance with the ISO 9001 standard and carry CE certification to ensure reliability, safety, and consistent product quality.
